Our Industry Track Record
■ Industry Items
| Industry | Items |
|---|---|
| Meats, frozen foods, side dishes |
Meatballs, hamburgers, fried chicken, tempura, tonkatsu, fritters, croquettes, tsukune, dry tempura, etc |
| Tofu | Light fry, deep fry |
| Kamaboko (fish cake) | Fried fish cake, fish cake with a flour or bean paste coating, etc. |
| Instant ramen (noodles) | Fried noodles, wonton, etc. |
| Confectionery | Rice snacks, senbei (rice crackers), fried rice cakes, peanuts, beans, karinto, imokari, etc. |
| Bread | Donuts, fried breads |
| Supermarkets | Assorted fried dishes including, beef, pork, chicken, sea foods, vegetables, etc. |
| Convenience stores | Assorted fried dishes including, beef, pork, chicken, sea foods, vegetables, etc. |
| Restaurants | Fast food, family restaurants, cafeteria, izakaya, bento boxes, tempura, tonkatsu, tendon, etc. |
| Catering | Assorted fried dishes for public institutions, school lunch, hospitals, etc. |
| Other | Aloe, molasses, soy sauce and filtration of oil in other similar products |
Food Factory
Examples of Komatsu's oil filter machine installation in food factories
Food factories have a 24-hour operation structure with many different people using multiple machines, so reliability and safety of the equipment are very important selection criteria. Here are just a few comments from our customers that are using Komatsu's filtration machines.
Japanese Food Manufacturing (Food Vendor)
T Manufacturing (Food Vendor)
Model：V-1Special Order Oil Filter Machine (Using neutralizing powder at the end of filtration)
Fried product：Japanese side dishes
Previously, we used a movable type oil filter machine and it was honestly very hard for female employees to move it from one place to another, thus we operated the machine only when the oil was disposed. With the instillation of our new fixed type Komatsu filter, it is so much easier to collect all the used oil and it also enables easy daily cleaning of the inside of the fryer. We neutralize oil while operating the fryer with an absorbent called AV Down. Whenever the oil is returned to the fryers, it is very clean with a low acidic value and this process also removes unpleasant odors from the oil. Thanks to this the work environment in our heat chamber has improved. I believe whatever makes work easier and more convenient is invaluable.
(T Assistant Manager)
Deep Fried Tofu Manufacturing
F Manufacturing
Model：MK800-5 Oil Filter Machine (Circulating filtration)
Fried product：Fried tofu
We had used a different filtration machine before. However, the flow rate of the circulation fell and the filter would become clogged due to sand-like substances that accumulated at the bottom of the fryer. By switching to a vacuum type Komatsu filtration machine, the accumulation of sand-like sediment at the bottom of the fryer has been removed and we no longer have crud attaching to our products. Now I can sleep much better thanks to the Komatsu filter. Thank you so much.
Peanuts Manufacturing
D Manufacturing
Model：V-1-80 Oil Filter Machine
Fried product：Butter peanuts
Frying beans with the skin still on dirties the oil significantly so we decided to install the V-1 Model with AV Down. The oil became very clean after filtering with AV Down and the machine is very easy and simple to use! We are very happy with Komatsu's oil filter!
Nuts Manufacturing
T Nuts Manufacturing
Model：MG1000-5 Special Order Oil Filter Machine
Fried product：Beans
We are very happy that we have been able to extend the oil life!
Snacks Manufacturing
S Manufacturing (Japanese snacks)
Model：KF-7 Oil Filter Machine
Fried product：Sweet potato chips
The quality of the product has improved and production loss has decreased.
Japanese Food Manufacturing (Vendor)
F Manufacturing (Vendor)
Model：KF-7-80 Oil Filter Machine
Fried product：Japanese side dishes
Thanks to the circulating filtration, the color of the fried products during the production in the morning and evening almost looks the same—very clean. We used to carry the waste oil in oil barrels, but with the movable waste tank even female employees can move it around easily.
Japanese Food Manufacturing
K Manufacturing
Model：KF-7-130-C Oil Filter Machine
Fried product：Tempura and fried pork
Since we have been using the machine for so long, it is very hard to imagine life without any filtration machine. As the speed of filtration is very fast and the oil becomes clean, the color of our fried products look better as well.
Frozen Japanese Food Manufacturing
K Manufacturing
Model：KF-7-130-C Oil Filter Machine
Fried product：Frozen Japanese side dishes
We hardly ever see black sediment attached to the surface of the products and we are able to safely and reliably fry our foods.
T Manufacturing
T Manufacturing
Model：MK800-3 Oil Filter Machine
We thought about using another company's oil filter machine, but decided to adopt Komatsu's oil filter machine instead.
Japanese Food Manufacturing (Convenience Store Vendors)
S Manufacturing (Convenience Store Vendors)
Model：RT-M Oil Filter Machine
Fried product：Japanese side dishes
We heard an explanation of AV Ｄown when we desired to reduce the oil cost. We thought that it might be impossible to reduce the cost while operating the fryers continuously. However, we decided to request a demonstration with an actual machine and the condition of the oil was clean for more than two weeks with a decrease of smoke. After the test, we immediately requested a purchasing decision from our superiors. Although only two years have passed since the introduction of the machine, we have already amortized the cost of the machine.
Japanese Food Manufacturing (Convenience Store Vendors)
A Manufacturing (Convenience Store Vendors)
Model：MK800-3 Oil Filter Machine
Fried product：Japanese side dishes
Our cleaning time has decreased from 2 hours with our previous machine to only 30 minutes. We will continue to use and cherish this machine.
Japanese Food Manufacturing (Convenience Store Vendors)
O Manufacturing (Convenience Store Vendors)
Model：KF-7-130-C Oil Filter Machine
Fried product：Japanese side dishes
We have been able to reduce the working hours due to the collection of oil from all of the fryers at once, and disposal of used oil can be accomplished simply by pressing a button. We are also pleased to know that we don't have to carry the used oil in oil barrels, which has reduced the risk of getting burned, and it is easy to shift the oil from one fryer to another.
Japanese Food Manufacturing (Convenience Store Vendors)
N Manufacturing (Convenience Store Vendors)
Model：KF-3-80 Oil Filter Machine
Fried product：Japanese side dishes
The color of our fried products has stabilized with almost no residue on the surface of the products. It is very helpful that the waste oil cycle has been extended to 2-3 weeks from just 3-4 days.
Almonds Manufacturing
H Manufacturing
Model：KF-3-80 Oil Filter Machine
Fried product：Almonds
We filter after the end of production. With the filter, our oil is clean and the quality of our products has improved. We have been able to save half of the oil cost compared to before we used the oil filter machine.
Fried Dough Cookies Manufacturing
T Manufacturing
Model：MG1000-3 and MK800-1 Oil Filter Machine
Fried product：Fried dough cookies
It is convenient to have a shift switch for a variable inverter that inform us of filter replacement with a buzzer. (Both functions were previously impossible.) Filtration is wonderful and the oil is very clean.
Snacks Manufacturing
S Manufacturing
Model：R-2 Oil Filter Machine
Fried product：Snacks
The amount of our oil consumption has been cut in half and we have been able to save significantly on oil cost.
Donuts Manufacturing
D Manufacturing
Model：R-3 Oil Filter Machine
Fried product：Donuts
It is easy to operate the machine and clean the fryer. Since the oil is very clean, there is no odor in the donuts and the fried condition is also great because the donuts come out less greasy.
Deep Fried Tofu Manufacturing
T Manufacturing
Model：MG1000-5 Oil Filter Machine
Fried product：Deep fried tofu
Before using a filtration machine, the oil became dirty immediately and there were oil stains on the product. After installing Komatsu's filter machine, we have been operating a continuous circulating filtration system and are very glad to know that the color of the fried product is even and clean.
Rice Crackers Manufacturing
W Manufacturing
Model：V-2 Special Order Oil Filter Machine
Fried product：Rice crackers
The cooling system of the oil tank leads to less damage in the oil. Also, filtration with filter paper and diatomaceous earth enables the oil to be cleaner.
Snacks Manufacturing
N Manufacturing (Snacks)
Model：MK800-1 Oil Filter Machine
Fried product：Japanese snacks
Thanks to the continuous filtration, the amount of sediment on the surface of our products was overwhelmingly reduced. The condition of the fried products has been cleaner and we have heard no complaints of black crud on our products.
Fried Dough Cookies Manufacturing
Y Manufacturing
Model：VR-2 Oil Filter Machine
Fried product：Fried dough cookies
We've realized that the color of the oil has become cleaner. The fried condition of our Karinto (fried dough cookies) looks much nicer. Workability has improved significantly. We no longer have to lift oil barrels.
Potato Chips Manufacturing
K Manufacturing
Model：MK800-3 Oil Filter Machine
Fried product：Potato chips
By using the machine, we have been able to remove fine debris and we no longer have crud attaching to our product. We have much less waste oil than before.
Restaurant / Fast Food
Examples of Komatsu's oil filter machine installation in restaurants
Our compact type Y-Series oil filter machine can fit in place of the oil reception drum under a hand fryer and oil can be drained directly into the body of the Y-Serise, allowing filtering to be completed in a short time while simultaneously enabling cleaning of the fryer. Not only does this oil filter machine extend the life of the oil, its easy-to-use functionality helps protect against accidents such as burns.
Bakery Shop
Y Bakery
Model：R-3 Oil Filter Machine
Fried product：Fried breads, etc.
Using Komatsu's oil filter machine has helped us extend the waste oil cycle from 1 week to 4-5 weeks. And even female employees can lift the oil easily.
Tonkatsu Restaurant
N Tonkatsu Restaurant
Model：Y-2 Oil Filter Machine
Fried product：Fried pork
Previously, it had been difficult to lift up and lower down a new barrel of oil on a daily basis. However, the introduction of the oil filter machine took away much of the strain on my body since it is easier to move the oil. We have been able to reduce the cleaning time of the fryer to one-third of the previous time. Additionally, the oil filter machine has been helpful in drastically reducing the waste oil and has proved itself to be very economical.
Super Market
K Super Market
Model：Y-2 Oil Filter Machine
Fried product：Japanese side dishes
Since we began using the oil filter machine, the oil doesn't get stained as easily and our product look nicer after they have been fried.
Construction
Plumbing work
Heater as a measure against solid oil
Racking work
It is also possible to handle only construction